Why Professional Electronics Design Saves Time and Costs in Production
Electronics design is a critical stage in manufacturing that determines the success of any device. At EMAG-SERWIS, we combine the expertise and experience of our specialists with advanced tools to transform a concept into a technologically flawless product. As a result, our clients benefit in two ways – by reducing the number of iterations when transitioning a prototype into production and by enjoying greater reliability during device servicing. Our secret? An experienced team and rigorous quality control at every stage.
Optimizing Production Costs Through Precise Design
Choosing the right components, optimizing electrical connections—both on PCB boards and between them in accordance with electromagnetic compatibility (EMC) requirements—and conducting detailed thermal analyses are crucial for reducing costs. At EMAG-SERWIS, we engage a team of experts and employ modern technologies to maximize the efficiency of our solutions:
- Electronics Designers – selecting appropriate technologies, whether proven or innovative.
- Mechanical Designers – choosing the right technologies and designing everything from small 3D details to complete devices.
Technologies We Use
- Altium Designer: An electronic design environment for PCB design.
- Solid Edge: A 3D mechanical design environment for enclosures and component assemblies.
- LTspice: A simulation environment for analyzing electronic circuits.
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Fewer Prototypes – Faster Time-to-Market
Professional design helps eliminate errors during the conceptual phase. At EMAG-SERWIS, we involve:
- Engineers – who analyze technical concepts to identify potential EMC and thermal issues.
- Programmers – who select appropriate algorithms early in the project to minimize development time.
Product Reliability – The Result of a Multidisciplinary Team Collaboration
Every project at EMAG-SERWIS is a synergy of diverse competencies:
- Production Technologists: Responsible for developing complete production documentation and selecting manufacturing technologies, ensuring process consistency and product reliability.
- EMC Specialists: Conduct detailed design assessments regarding EMC, support the certification process, and guide the product to achieve CE certification.
- Assemblers: Execute the precise assembly of prototypes.
At EMAG-SERWIS, we combine the knowledge of engineers, technologists, and QA specialists with innovative tools such as advanced simulators and industrial-grade machinery. This approach not only makes electronics design more cost-effective but also more predictable—delivering a production-ready product free from costly errors. Our expertise guarantees that every project is optimized in terms of cost, time, and quality.
Bibliography
- Altium Designer (Thermal Simulation and Signal Analysis) Altium LLC. (2023). Thermal Analysis in PCB Design: Best Practices.
- Design Phase Error Costs (70% of Production Costs) Ulrich, K. T., & Eppinger, S. D. (2020). Product Design and Development (7th ed., pp. 45-49). McGraw-Hill Education.
- LTspice in Circuit Stability Testing Analog Devices. (2022). LTspice: Simulating Switching Regulators for Stability Analysis.
- Solid Edge in 3D Design Siemens Digital Industries Software. (2021). Solid Edge: Concurrent Engineering for Electronics and Mechanics.
- EMI/EMC and Testing in Anechoic Chambers IPC-2221B. (2020). Generic Standard on Printed Board Design. IPC.
- FMEA in Electronics Design SAE International. (2019). J1739: Potential Failure Mode and Effects Analysis (FMEA).
- SMT/THT Technology and Quality Control Koh, Y. (2021). Automated Optical Inspection (AOI) in SMT Production. Journal of Electronics Manufacturing, 12(3), 112-125.